Sewing on Truckerr Hats

[Juli in Kona]

Has anyone been successful sewing on trucker hats? The design is almost all columns that are almost all 1.5mm wide. Anything less than that and I have tons of thread breaks.

[levelbest]

Might just be me but I'm not understanding the issue. What makes the trucker hats unique. Is it the foam type?

[ckramer]

We have orders for them often. The only issue I have noticed is the bill is not always sewn on straight. Then I mark my hats and use the laser to align my hats to have the logo sew on straight. We've also done logo's on the side (mesh) without issues.

[Juli in Kona]

Yes, the foam truckers. I sell, literally. thousands of them a year. I have just been doing heat pressed vinyl and my wood designs on them because the foam sinks in when embroidered.. But I just did a design on the foam trucker that was all columns - and kind of spread out and did not have the problem of it sinking in and creating a big crease across the front. I put the Material thickness up to 4 and the lower limit on the thread to 4 and I guess that helped.